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Examination of effective parameters for the production of …

In this study, expansion tests were conducted by using samples from three separate fields to determine how different parameters influence manufacturing. Clay grain size, pellet …

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Experimental Investigation on Lightweight Expanded Clay

In this research work, the materials are used in the production of concrete as given below. 2.1 Cement. Ordinary Portland cement of 53 grade (OPC 53) was applied in this research work for the production of concrete as per IS 12269: 1987 [] reference and the specific gravity is 3.1.2.2 Fine Aggregate. In this research, the aggregate that comes under the zone II as per …

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Lightweight expanded clay aggregate properties based on laboratory

Over the years, the main manufacturers of expanded clay have commissioned several works to determine the geotechnical properties to prestigious engineering companies, universities and laboratories. For example, there is a guide on the use of expanded clay in geotechnical uses written by di Prisco [26] who performed some tests for that purpose.

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Lightweight Aggregate

The production and raw material selection processes are strictly controlled to ensure a uniform, high quality lightweight aggregate. ... The Expanded Shale, Clay and Slate Institute (ESCSI) was founded in 1952 and is the international …

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Physical and Mechanical Properties of Lightweight Expanded Clay

Depending on the source and the method of production, lightweight aggregates exhibit considerable differences in particle shape, texture and properties. ... Moreover, the expanded clay production ...

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Chapter 2 Rotary Kiln Production of ESCS Lightweight …

ceramic engineer who recognized that clay brick that had excessive expansion could in fact, be utilized in the production of high quality lightweight aggregate for use in concrete products that had a significantly improved strength to weight ratio. Figure 2.1 Flow Diagram of the Manufacturing Of Expanded Shale, Clay and Slate

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Method of producing expanded clay aggregate

SUMMARY OF THE INVENTION: The manufacture of expanded clay includes the production of a semi-finished product from clay raw materials, processing it at 300-400 ° C With vapors of …

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Preparation and characterization of ultra-lightweight ceramsite …

Expanded clay as a high-quality raw material to produce ceramsite is rapidly consumed in the past decades. A novel and green process to prepare the ultra-lightweight ceramsite using non-expanded clay and waste sawdust as raw materials was proposed in the present study, and the physical properties and phase transition mechanism of the ultra …

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Preparation and Characterization of Expanded Clay-Paraffin Wax …

Lightweight expanded clay aggregate (LECA1) 421 kg/m 3: 1–4 mm: Lightweight expanded clay aggregate (LECA2) 369 kg/m 3: 4–10 mm: Lightweight expanded clay aggregate (LECA3) 340 kg/m 3: 4–10 mm: Paraffin-based phase change material: 0.88 kg/L for solid 0.76 kg/L for liquid: Liquid/solid: Sodium Hydroxide (NaOH) 1.19 kg/L: Liquid: Sodium ...

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Experimental study on lightweight concrete made with expanded clay

Expanded clay was used as a coarse aggregate passing through a 10-mm sieve and retained on 4.75 mm, while river sand and expanded glass aggregate were adopted as a fine aggregate having less than 4.75 mm aggregate size. The specific gravity of expanded clay, expanded glass, and sand was 0.66, 0.40, and 2.65, respectively.

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Production method of orange attapulgite clay

The invention discloses a production method of orange attapulgite clay. The key point of the technical scheme of the production method of the orange attapulgite clay comprises the steps of: adding an orange sand-shaped attapulgite mixture in a running horizontal type flour mixing machine, then slowly adding sodium polyacrylate gel solution in the orange sand-shaped …

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Production of expanded clay and shale

In the production of expanded clay or another lightweight aggregate, the raw material, for example clay, is introduced at the charging end 16 into the revolving rotary tube 11. ... Manufacturing method of expanded perlite US7704317B2 (en) : : Alkemy, Ltd. ...

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Economic evaluation of expanded clay basalt fiber concrete in …

Expanded clay (EC) is in the class of lightweight aggregate from which the term lightweight expanded clay aggregate (LECA) was derived. LECA are sometimes referred to as LIAPOR (porous lias clay), hydro corns or grow rocks [1].The development of LECA is dated back to 1917 in the city of Kansas, Missouri, the production in a rotary kiln of a patented expanded …

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Structural concrete using expanded clay aggregate: a review

Lightweight Expanded Clay Aggregate (LECA), also known as clay pebbles or hydroton, is manufactured from clay as primary material. After heating at 1150°C in a rotary kiln, the clay expanded to ...

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PROCESS FOR MANUFACTURING EXPANDED CLAY …

The manufacture of expanded clay granules requires, as a base material, pure clay from clay quarry or recycling clay by upgrading quarry wash sludge, or other industries.

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Lightweight Expanded Clay Aggregate LWA | Laterlite

Laterlite Expanded Clay is a lightweight aggregate (LWA), with insulating characteristics made by expanding special natural clays at high temperature (1200°C).Laterlite Expanded Clay is manufactured in different types and sizes, in granular or crushed form, standard (lighter and insulating applications) or structural (high mechanical strength applications).

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Estimation of water absorbed by expanding clay aggregates …

The estimation of water absorption in aggregates is still one of the major challenges related to the production of structural lightweight aggregate concrete (SLWAC). At present these predictions are only based on common practice and a more soundly based approach is required. Aggregate absorption is mainly affected by its microstructure, surface …

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Expanded clay aggregates multi-functionality for water purification

It is imperative that the quality of life of people without safe drinking water is improved by providing safe, clean and affordable water using appropriate purification technology. Natural clay and rice husk-Na 2 CO 3 modified clay were used to produce expanded clay aggregates adsorbents. Characterizations were done using SEM, XRD, XPS and BET ...

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Lightweight Aggregate

The production and raw material selection processes are strictly controlled to ensure a uniform, high quality lightweight aggregate. ... The Expanded Shale, Clay and Slate Institute (ESCSI) was founded in 1952 and is the international trade association for manufacturers of ESCS lightweight aggregate. ESCSI promotes the extensive use of ESCS ...

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Rotary Kilns in Expanded Clay Aggregate Production

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Expanded glass as light-weight aggregate in concrete – A review

Expanded glass aggregate is the product of recycled waste glass, which is treated and granulated at approximately 900 °C temperature. The production of EGA involves CO 2 releasing, ing, or expansion agents such as MgCO 3, CaCO 3, SiC, black carbon, poly methyl-methacrylate added between the softening point and maximum firing temperature …

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Advancements in Lightweight Artificial Aggregates: Typologies

Incorporating materials like expanded clay, expanded shale, and ed glass into lightweight concrete formulations aids in reducing structural loads, thereby enabling more efficient design and construction processes, which are particularly crucial in tall structures where weight considerations directly impact stability and foundation design.

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The manufacture and uses of expanded clay aggregate

ARGEX expanded clay Manufacture - sourcing LWA's properties & Normative references Typical end uses Concrete LAC/LWAC SCC "lightweight aggregates manufactured from natural …

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Structure feature and compressive crushing behavior of lightweight clay

Lightweight expanded clay aggregate (LECA) is a lightweight granular material, which can be used as an ideal backfilling geomaterial attributed to its porous particles. Through X-ray tomography images, it is found that LECA particle is a porous composite particle with a strong shell and a fragile core, originating from the sintering process of LECA production. Uniaxial …

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Examination of effective parameters for the production of expanded clay

15 Unlike expanded shale's angular shape, clay particles are more spherical with a honeycomb structure. 4 With a density range of 250-710 kg/m 3, 14 expanded clay is mostly composed of SiO 2 and ...

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Economic evaluation of expanded clay basalt fiber concrete in …

Expanded clay BF concrete can be illustrated as a concrete type containing chopped bf as admixture or having either/with basalt fiber in the form of rebars, mesh, textile or chopped basalt fiber as reinforcement. As a result of the lightweight nature of expanded clay which affects its strength, it is encouraging and to add fiber to the concrete.

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An evaluation of the increased expansion of clay aggregates fired …

The transformation process of a clay with expansive properties for the EA considers as main factors: maximum firing temperature; heating/cooling rate; furnace type/production process; additives; chemical and mineralogical composition of the clay; dimension and amount of water in the unfired aggregate [14].The choice of temperature is the most important factor in …

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Method of expanded clay aggregate production

EFFECT: higher quality of expanded clay aggregate. FIELD: manufacture of building materials, particularly, production of porous fillers. SUBSTANCE: method consists in preparation of raw...

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Characterization of certain Nigerian clay minerals for water

Their flexible porosity can be engineered to suit purpose-driven applications. It is expected that during the production of expanded clay aggregates, the Fe 2+ content of Minna clay will convert to Fe 3+, which is more stable because of its diamagnetic properties due to the half-filled 3d 5 electron configuration. This is also validated by the ...

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