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Technology development steps of Outokumpu Flash Smelting …

A potential industrial waste-waste co-treatment process was proposed and verified for the recovery of the valuable metals Co, Ni, and Cu from copper smelting slag by utilizing high temperature SO2 ...

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The Direct Outokumpu Nickel Smelting (DON) Process and the …

Outokumpu Harjavalta Metals Oy has been producing nickel since 1962, based on conventional flash smelting technology followed by electrowinning of nickel. In the 1980s, a …

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PH12015000393A1

The present invention discloses a flash smelting method for laterite-nickel ore, comprising: smelting laterite-nickel ore powder in a laterite-nickel ore smelting furnace in a reducing atmosphere to obtain alloys containing nickel-cobalt and iron and smelting slag, wherein the laterite nickel ore smelting furnace includes a vertical furnace body, a horizontal furnace …

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Flash Smelting Process

's Outotec process for Flash Smelting is one of the world's most commonly used processes for the production of primary copper and nickel. The process is based on our flash smelting principle, which utilizes the internal energy of the feed material for smelting, minimizing the need for external fuel and making the process very energy ...

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Flash Smelting of Nickel Sulfide Concentrates | Request PDF

Industrial nickel slag from the direct Outotec nickel flash smelting (DON) process was mixed with both synthetic and industrial battery scrap. The end products of the slag-scrap mixtures after ...

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State of the art in nickel smelting: direct Outokumpu nickel …

In the DON process, high grade nickel matte of low iron content is produced in the flash smelting furnace directly without subsequent converting. The metal values in the smelting …

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Impact of MgO and K 2 O on Slag-Nickel Matte …

Slag chemistry of the direct nickel matte smelting was studied in typical industrial high-grade nickel matte smelting conditions at 1400 °C and 0.1 atm pSO2. The experimental technique used involved equilibration, quenching …

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Outotec Flash Smelting Technology

Our proven Flash Smelting technology is the cleanest and most efficient smelting method for the production of copper and nickel from sulfide concentrates. Suitable

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(PDF) Phase chemical composition of slag from a direct nickel flash

Industrial nickel slag from the direct Outotec nickel flash smelting (DON) process was mixed with both synthetic and industrial battery scrap. The end products of the slag-scrap mixtures after ...

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State of the art in nickel smelting: direct Outokumpu nickel …

Experience of the direct Outokumpu nickel (DON) smelting process gained over the first ten years of operation is reviewed, including the significant environmental impacts. In 1995, production capac...

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Processing of PGM Containing Ni/Cu Bulk Concentrates in

Producing bulk concentrates and treating them by Outotec Direct Nickel Flash Smelting (DON) to matte and then hydrometallurgical refining, offers a reliable route from concentrate to product. In ...

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A thermodynamic model of nickel smelting and direct high-grade nickel

Behaviour of trace elements in the nickel matte smelting was studied at 1673 K (1400°C) by equilibration-quenching techniques followed by direct phase analyses using electron probe X-ray ...

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Oxygen pressure in the Outokumpu flash smelting furnace—Part …

Oxygen-activity measurements and sampling for chemical assay were carried out in a nickel flash smelting furnace and slag-cleaning electric furnace during industrial operation. ... The Direct Outokumpu Nickel smelting (DON) process and the Harjavalta expansion. In Grimsey E. and Neuss I. eds Nickel '96 (Carlton South, Australia: Aus.IMM, 1996 ...

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Industrial Deportment of Minor and Trace Elements in Direct Nickel

A sampling campaign was carried out at an industrial nickel flash smelter with the aim of evaluating the trace element distributions along the smelting line from raw materials to high-grade nickel matte and discard slag. The industrial technology was direct-to-nickel matte smelting without conventional Peirce–Smith converters, thus having two different nickel mattes …

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The Direct Outokumpu Nickel Smelting (DON) Process and the

Outokumpu Harjavalta Metals Oy has been producing nickel since 1962, based on conventional flash smelting technology followed by electrowinning of nickel. In the 1980s, a research project …

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PGM containing Ni/Cu bulk concentrates in a sustainable …

Outotec Direct Nickel Flash Smelting Process 50% of the world armual primary Ni-production from sulfide raw materials is processed by Outotec Flash Smelting technology. The original concept ofNi flash smelting was in operation in Hat:iavalta but since 1995 (Boliden) Hat:iavalta has utilized the DON technology. The same

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Flash smelting and converting furnaces: A 50 year retrospect

I.V. Kojo, T. Mäkinen, and P. Hanniala, " Direct Outo-kumpu Nickel Flash Smelting Process—DON—High Metal Recoveries with Minimum Emissions " (Paper presented at the CIM Conference, Sudbury ...

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OUTOTEC SMELTING SOLUTIONS FOR THE PGM …

Outotec Flash Smelting Process The Outotec Direct Nickel Flash Smelting Process was first implemented at Harjavalta Smelter in Finland. Simultaneously with the adoption of the new process, the nickel production was doubled. The entire target of the project was to improve the profitability, cut sulphur dioxide emissions, improve the

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State of the art in nickel smelting: direct Outokumpu nickel …

Experience of the direct Outokumpu nickel (DON) smelting process gained over the first ten years of operation is reviewed, including the significant environmental impacts. In 1995, production capacity at Harjavalta was increased from 17 000 to 52 000 t/year, by introducing DON technology, additional refinery capacity being based on hydrogen pressure reduction, …

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Oxygen pressure in the Outokumpu flash smelting furnace—Part …

Oxygen-activity measurements and sampling for chemical assay were carried out in a nickel flash smelting furnace and slag-cleaning electric furnace during industrial operation. In the primary Direct Outokumpu Nickel (DON) smelting furnace, which produces high-grade nickel matte, the oxygen activity and chemical compositions of the slag and matte were quite uniform …

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(PDF) Processing of PGM Containing Ni/Cu Bulk Concentrates in …

Outotec Direct Nickel Flash Smelting Process 50% of the world armual primary Ni-production from sulfide raw materials is processed by Outotec Flash Smelting technology. The original concept ofNi flash smelting was in operation in Hat:iavalta but since 1995 (Boliden) Hat:iavalta has utilized the DON technology.

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Oxidation of nickel concentrates in simulated reaction shaft …

The flash smelting (FS) is the predominant technology for nickel sulfide ore smelting (Taskinen, 2011) due to the utilization of combustion energy of the nickel concentrates released in exothermic oxidation (Ahokainen and Jokilaakso, 1998) in the reaction shaft (RS) of the flash smelting furnace (FSF). The nickel matte smelting by Outotec ...

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The Direct Outokumpu Nickel Smelting (DON) Process and the

Outokumpu Harjavalta Metals Oy has been producing nickel since 1962, based on conventional flash smelting technology followed by electrowinning of nickel. In the 1980s, a research project was initiated to develop a converterless direct smelting process to produce matte for further refining in the then existing refinery. The process was tested on a pilot plant scale at …

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Full article: The Direct Leaching of Nickel Sulfide Flotation

2. Nickel sulfide deposits. Nickel sulfide deposits are found on most continents, however major deposits are found in Russia, Australia, Canada, and Southern Africa (Hoatson, Jaireth, and Jaques Citation 2006).Canada and Russia possess the largest resources of nickel sulfides, followed by Australia and South Africa; however, Australia has the largest nickel …

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Flash Smelting

Flash smelting entails continuously blowing oxygen, air, dried particulate sulfide concentrate and silica flux into a 1300 °C furnace. The principal objective of flash smelting is to …

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The Direct Leaching of Nickel Sulfide Flotation Concentrates …

The Direct Leaching of Nickel Sulfide Flotation Concentrates – A Historic and State-of- the-Art Review Part I: Piloted Processes and Commercial Operations ... from flash smelting are generally higher and recoveries are lower relative to the electric furnace route due to the more oxidizing conditions employed, however slags are processed to ...

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nickel flash smelting

Explore the properties of Nickel (Ni), its compounds, and the process of Nickel Flash Smelting technology. Learn about the production of nickel, its commercial classes, and how it's …

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Flash Smelting

A thermodynamic model of nickel smelting and direct high-grade nickel matte smelting process: part I. Model development and validation. Metall. Mater. Trans. B Process Metall. Mater. Process. ... Flash smelting settler design modifications to reduce copper losses using numerical methods. Processes, 10 (2022), p. #784, 10.3390/pr10040784. Google ...

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A simplified flowchart of nickel flash smelting (DON) and slag

Download scientific diagram | A simplified flowchart of nickel flash smelting (DON) and slag cleaning. The box drawn with dashed lines indicates the focus area of this study. In this work, coke ...

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Outotec Flash Smelting Technology

and environmental impact. Direct Blister Flash Smelting is a natural choice for higher-grade copper concentrates due to its lower capital investment costs. Direct Nickel Flash Smelting (DON) This process enables high-grade nickel matte to be produced using a single flash smelting furnace. It allows higher recovery

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